25 mins

Moderate

$32

How To Replace Spark Plugs

Replacing spark plugs ensures engines run smoothly, improves fuel efficiency, reduces harmful emissions, and minimizes costly breakdowns or downtime in your fleet.

Keeping your spark plugs in good condition isn’t just routine maintenance, it’s essential for performance and fuel efficiency. Worn or faulty plugs can cause misfires, hard starts, reduced mileage, and even costly engine damage if ignored. By replacing them at the right intervals, you keep your vehicles running smoothly, lower long-term repair costs, and ensure your fleet stays road-ready without unexpected downtime.

When to Change Your Spark Plugs

Replace your spark plugs when you notice:

  • Rough idling or difficulty starting the engine
  • Increased fuel consumption without explanation
  • Poor acceleration or sluggish response
  • Misfiring or unusual engine noises

For fleets, ignoring these signs can lead to reduced fuel efficiency, compliance issues during inspections, and unexpected downtime.

Tools Needed

  • New spark plugs (correct type for your vehicle)
  • Spark plug socket + ratchet
  • Extension bar
  • Torque wrench
  • Spark plug gap gauge
  • Clean rag

How to Replace Spark Plugs (Easy Step-by-Step)

Step 1: Gather and Check New Spark Plugs

  • Make sure you have the correct spark plugs for your engine.
  • Use a spark plug gap gauge to confirm the gap is correct before installation.
Source: YouTube video "Spark Plug Replacement DIY" by ChrisFix

Step 2: Locate the Spark Plugs

  • Open the hood and find the spark plug wires or ignition coils.
  • Remove any engine cover if needed.

Step 3: Remove the Old Spark Plug

  • Gently disconnect the ignition coil or spark plug wire.
  • Use your socket wrench with extension to carefully unscrew the plug.
  • Wipe the area clean with a rag.

Step 4: Install the New Spark Plug

  • Thread the new plug in by hand first to avoid cross-threading.
  • Use the torque wrench to tighten it to the recommended specification.
Source: YouTube video "Spark Plug Replacement DIY" by ChrisFix


Step 5: Reattach and Repeat

  • Reconnect the ignition coil or spark plug wire.
  • Repeat for all spark plugs, one at a time, until complete.

Step 6: Test the Engine

  • Start the engine and listen for smooth idling.
  • Check for improved response and performance.

Pro Tip : For the best results, always replace all spark plugs at the same time to ensure consistent engine performance. Use a torque wrench during installation to avoid overtightening, which can cause damage. Before fitting, make sure the plugs are clean and free of grease

Common Mistakes

  • Overtightening spark plugs: can damage the cylinder head threads. Always follow torque specs.
  • Skipping the gap check: even pre-gapped plugs can shift during shipping, causing misfires.
  • Mixing up plug wires: reconnecting them incorrectly leads to misfires. Replace one plug at a time.

How to manage replacement across your fleet?

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How To Replace Spark Plugs

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Simply Fleet
August 21, 2025

Keeping your spark plugs in good condition isn’t just routine maintenance, it’s essential for performance and fuel efficiency. Worn or faulty plugs can cause misfires, hard starts, reduced mileage, and even costly engine damage if ignored. By replacing them at the right intervals, you keep your vehicles running smoothly, lower long-term repair costs, and ensure your fleet stays road-ready without unexpected downtime.